Manufacturing

Plant Ops Reconciliation

MES ↔ ERP reconciliation, scrap-rate triage, and predictive maintenance — pre-wired for SAP, Oracle, and Infor.

Production counts in the MES never match the ERP, scrap spikes get explained days later in morning meetings, and maintenance runs on calendars while vibration data sits unused.

Deploy via outcome brief

80 teams run this pack 20,000 runs / 30 days 92% auto-resolution

Expected outcome

MES/ERP variances reconciled nightly, scrap anomalies triaged within the shift, maintenance driven by asset condition.

Runs as a continuous outcome

A standing reconciliation SLA — MES/ERP variance closed nightly above target, with unexplained variance surfacing as an Autopilot signal.

SLAShift variances auto-reconciled >= 90 %/ daily Part of Lights-Out Facility Operations

Install this pack, then graduate it into a continuous outcome from My Workflows — it earns autonomy (shadow → assisted → autonomous) as it proves itself on real telemetry.

Hours saved / wk

FTEs freed

0.7

Monthly value

$14,000

Triggers

Shift close (MES production snapshot)

ready

Scrap rate exceeds control limit

ready

Asset vibration/temperature signature

beta

Integrations

MES (Ignition, AVEVA, custom)

Production counts + quality

ERP (SAP, Oracle, Infor)

Order confirmations + postings

Agent steps

2 credits / run

1
Reconcile
Diffs MES production counts against ERP order confirmations line by line.
2
Triage scrap
Correlates scrap spikes to machine, material lot, shift, and recipe.
3
Predict
Scores asset health from telemetry; schedules maintenance before failure.
4
Post corrections
Writes reconciled counts to ERP; human approves the first 100.
5
Log decision
Every variance and disposition in the Decision Log.

See it in action

State Transformation

A formal contract: what this pack converts, with explicit uncertainty bounds and verification criteria.

Initial state

Divergent MES and ERP production states, reactive maintenance

Target state

Single reconciled production truth with condition-based maintenance scheduled

Invariants (must hold)

no unexplained variance > tolerancecorrections reversible

Uncertainty bounds (max acceptable error)

max_count_variance≤ 2.0%

max_false_scrap_alarm≤ 5.0%

Verification: ERP posting success + variance closure record

Domain ontology — entities & states

The vocabulary this pack reasons over. Each entity has its own state machine.

ProductionOrder4 states

running→closed→reconciled→variance_open

Machine4 states

healthy→degrading→in_maintenance→down

ScrapEvent4 states

detected→triaged→root_caused→closed

Relations

· ProductionOrder-runs-on-Machine
· ScrapEvent-attributed-to-Machine

Audit & explainability

Line-level variance trail per shift
Scrap root-cause chain preserved
ISO-9001-ready quality evidence

Pricing

~7× ROI — you keep ~85% of the value this pack creates. Priced at the market median, never as a race to the bottom.

Pilot

Prove the ROI on one bottleneck.

$2,100/mo

Onboarding · included free

1 workflow deployment
Shadow + assisted run modes
White-glove setup call
Decision Log + audit export

Scale

Recommended

Run it as a continuous outcome.

$5,040/mo

Onboarding · included free

Up to 5 deployments
Autonomous mode (earned via self-grading)
Continuous SLA in the Outcome Console
Autopilot drift signals

Enterprise

Your operating model, contracted.

Custom

+ custom implementation

Unlimited deployments
Custom SLAs + integrations
Dedicated solutions engineer
SSO + compliance reviews

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Calculate my ROI

Drag the sliders. We'll email you a personalized report — no fluff, your numbers.

Onboarding is included free — self-serve or white-glove

Pick Self-serve and our onboarding assistant walks you through connecting Gmail/Outlook/Slack/ERP, or choose White-glove and a Centertron specialist joins you for a live go-live call — both at no extra cost, live in <48 hours. Either way, the pack runs in your audit trail with every decision logged.

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